EDIT: I’ve emailed the first 10 waiting for a kit, apologies for the formal cut&paste email but it makes sure I’ve asked for all the information needed in one place.
Finally the first batch of 10 is ready to be packed, other than that I just need to finish off the instructions which can be done over the next few days. It’s taken a while, about 6 weeks longer than I would have liked, but once the first 10 have gone the rest will be ready much faster. Many of the parts have already been made, for example there are 55 sets of piece PCBs, 40 case tops engraved and 20 sets of board PCBs in black and plain so the next batch of 10 will only need a few parts such as piece cases and coil spacers cut.
I’ll start sending out emails later today, if you’re still interested in buying one please reply to it as soon as possible and also please read and understand the following reposted and amended conditions as I’ll expect you to have accepted them by placing an order.
All case parts, baseboard, piece bases, coil formers etc will be cut and engraved ready to use but will need sanding to remove loose material and tidy up visible edges – in the case of the piece bases they will need further sanding to remove machining marks. I actually didn’t bother too much with this, which produced the ‘woodgrain’ effect on some pieces. You’ll need to finish the board top and piece bases with engravers wax, filler or paint for whatever effect and colours you want.
All electronic components, enamelled wire and solder will be included and one square on the main board and one piece base PCB will be ready assembled and tested, giving you a chance to see one piece working before you start and provide something which can be used to test/compare against the other parts you assemble.
All the Brass nuts, bolts and thumb nuts are included. I’ll include enough parts in total to build about 34 piece bases and 66 squares (including the assembled ones), just in case of mistakes. The board doesn’t include feet so you’ll have to make/find/design your own or just stick felt on the underside.
The thicker case components will be made fron NOS Tufnol estimated to be from the 1960-70s and is limited in supply. The thinner laminate and PCB material will be supplied by local companies. The electronic components will be purchased from RS, Farnell or Rapid and the brass thumbnuts have to be ordered from the USA. The displays have been bought from the usual Ukrainian suppliers and the actual machining of parts will be done by myself and has been made to order so I’m not left with too much unwanted stock.
This is not a project for beginners – it makes use of surface mount components for the displays though I have redesigned the chessboard base to use only through hole parts. The circuits are not complicated and are laid out with plenty of space between parts where possible but you will still need to be confident soldering small parts. The main PCB is almost 15×15″ complete and as I’ll be machining them myself they won’t have any solder resist or component legend though the assembled square should be easy to copy and photographic instructions will be supplied for all stages of construction. Expect to spend from 2 days to a week of your spare time on it depending on experience and patience
Care must be taken when cleaning up or sanding the machined parts to avoid inhaling resin dust. Sand them wet or use a respirator/work outside. The working display modules can supply over 200V offload at a couple of milliamps so be careful handling these. The chessboard coils develop peak voltages of up to 60V across them so again be careful when it’s operating. The nixie tubes, in common with almost all of these displays, contain a small amount of mercury vapour to reduce striking voltage and protect the cathodes. The solder supplied is lead-free and the components are RoHS compliant so there should be no lead in the contents. The IN-7 displays are surplus Soviet components which have spent 20-30 years in a warehouse, junk pile and/or cellar. Many are dusty and some will have pins which need straightening.
Full Neon Jacket – A complete kit of all parts required to build the board and pieces shown in the photographs posted here, including all the case parts and 25x IN-7 + 9x IN-7A Nixie tubes (32 plus 2 spares). I only have enough tubes for 7 of these. £172 plus postage.
Hardware only – A complete kit of all parts required to build the board and pieces shown in the photographs posted here, including all the case parts but WITHOUT nixies. There are plenty of sellers on ebay or you may have some already, or you could experiment with a different tube. This (and the cheaper options below) are the versions I’d prefer to sell. £140 plus postage.
Budget Hardware only – A complete kit of all parts required to build the board and pieces shown in the photographs posted here, including all the case parts but WITHOUT nixies and supplied with standard brass hex nuts in place of the dome nuts and thmbnuts. They’re quite cheap to buy in the USA so it seems a bit silly for me to import them then send them back again if you don’t need them. £130 plus postage.
Skeleton Crew – A kit of all the electronic components and printed circuit boards needed to build a working chessboard PCB and 32 piece PCBs but WITHOUT piece base cases, case parts, board top or Nixie tubes. Ideal if you want to design your own board and pieces to build them into and choose alternative Nixies. £69 plus postage.
Black PCB option – if you’d prefer to show the working of the board with a glass or acrylic top a set of black laminate PCBs with brass nuts/bolts in place of the usual olive boards and steel bolts, £13 extra, available for any of the above kits.
The postage prices quoted are for a 42 x 42 x 14cm package 4kg (2kg and 20x20x10 for the PCB only kit) in weight, for an exact price go to www.interparcel.com and select your destination country. If you know of a cheaper option please let me know and I’ll use it if practical. I’ll also combine postage at cost if you buy more than one of any type such as for a group purchase.
You will receive all the parts required to build a working Nixie chessboard similar to the one pictured in the first post made at the end of June, there have been a couple of changes such as the engraved text is now all English, the board is thinner as all the parts are on one side of the PCB and the chessboard base no longer uses SMDs. The finished results and level of functionality will depend on your own abilities and patience, I’ve set up a support forum for discussion between kit builders (should be open in the next few days) and I will provide as much help and support as possible if you are stuck.
Semi-final contents list for the full kit:
IN-7 Display pieces: Surface mounted components
34x Display PCBs
34x Coil spacers
34x 33mm Dia. coil bases
34x Piece base cases
102x ‘D’ socket pins
Main board PCBs: Wired components
4x PCBs 180x180mm – Black available as an option
66x Coil connection holder pieces (sub base)
66x Coil base pieces 35mm Dia.
66x Coil spacers
66x Coil top pieces 35mm Dia.
49x 1/4W Resistors
46x Electrolytic capacitors
8x Ferrite filters
18x Zener Diodes
132x M3x6 bolts – Brass available as an option
264x M3 washers – Brass available as an option
66x M3 nuts – Brass available as an option
100g Enamelled copper wire
30g Solder unleaded
Main board case parts:
1x Engraved top board 400x400mm with custom text
1x Base board 400x400mm
32x 1.5mm and 2mm strips for laminated sides
9x M4 Brass dome nuts
17x M4 Brass thumb nuts
26x M4x16 Brass bolts
35x M4 Brass washers
10x M4 locknut washers
10x M4 Nuts
8x M5x25 Bolts – for assembling the coil formers
8x M5 Nuts
8x M5 Washers
This Post Has 3 Comments
SpankyMcSpank31 Aug 2012
Yeah!! So excited, can’t wait for the email 🙂
Brian1 Sep 2012
Should be a Lot’O Fun! 🙂
Tony1 Sep 2012
Is that a variant of the ancient Chinese curse?
May you live in interesting times and have a lot’O fun 😉